by Dr.Shruti BhatHistorically, the oral route to administration has been used the most for both conventional and controlled release delivery systems. The earliest work in area of oral sustained release drug delivery system (dds) can be traced to the 1938 patent of Israel Lipowski. This work involved coated pellets for prolonged release of drugs and was presumably the forerunner to the development of the coated particle approach to sustained dds that was introduced later by Blythe in the early 1950’s- ‘Spansule’ by Smith Kline French.
The Oral CRDDS may be formulated by employing the following mentioned kinetic phenomena:
i) Dissolution control (Reservoir / matrix)
ii) Diffusion control (Reservoir / matrix)
iii) Bioerodible and combination diffusion and dissolution systems
iv) Osmotically controlled systems
v) Ion-exchange systems
vi) Pro-drug approach
I) DISSOLUTION Control SYSTEM:
Dissolution - controlled systems can be made to be sustaining in several different ways. By alternating layers of drug with rate-controlling coats; a pulsed delivery can be achieved. An alternative method is to administer the drug as a group of beads that have coatings of different thickness. This is the principle of the ‘spansule’ capsule marketed by Smith Kline Beecham.
ii) DIFFUSION Control SYSTEM:
Diffusion systems are characterized by the release rate of a drug being dependent on its diffusion through an inert membrane barrier. Usually, this barrier is an insoluble polymer. In general, two types of subclasses of diffusional systems are recognized; reservoir devices and matrix devices.
Reservoir Devices as the name implies are characterized by a core of drug, the reservoir, surrounded by a polymer membrane. The nature of the membrane determines the rate of release of drug from the system.
Reservoir diffusional systems have several advantages over conventional dosage forms. They can offer zero-order release of drug, the kinetics of which can be controlled by changing the characteristics of the polymer to meet the particular drug and therapy conditions. The inherent disadvantage is that, unless the polymer is soluble, the system must somehow be removed from the body after the drug has been released.
Matrix Device as the name implies, consists of drug dispersed homogeneously through out a polymer matrix.
Diffusion of the drug is based on: -
a) Initial concentration of drug in the matrix.
b) Porosity of matrix
c) Tortuosity of matrix
d) Polymer system forming the matrix and
e) Solubility of the drug.
Matrix system offers several advantages. They are in general, easy to make and can be made to release high-molecular weight compounds. The primary disadvantage of this system is that the remaining matrix “ghost” must be removed after the drug has been released.
iii) BIOERODIBLE and Combination Diffusion and dissolution SYSTEMS:
Therapeutic system strictly will never be dependent on ‘dissolution’ only or ‘diffusion’ only. The complexity of the system arise from the fact that, as the polymer dissolves, the diffusional path length for the drug may change. This usually results in moving-boundary diffusion system. Zero order release can occur only if surface erosion occurs and surface area does not change with time. The inherent advantage of such a system is that the bioerodible property of the matrix does not result in a ‘ghost matrix’.
Albumin, Celluloses, Gelatin, Chitosan, Methacrylic polymers, Carbopols etc. are few of the polymers employed in dissolution / diffusion CRDDS.
iv) OSMOTICALLY Controlled SYSTEM:
In these systems, osmotic pressure provides the driving force to generate controlled release of drug. These systems generally appear in 2 different forms. The first contains the drug as a solid core together with electrolyte, which is dissolved by the incoming water. The electrolyte provides the high osmotic pressure difference. The second system contains the drug in solution in an impermeable membrane within the device. The electrolyte surrounds the bag. Both systems have single or multiple holes bored through the membrane to allow drug release.
In systems with solid drug dispersed with electrolyte, the size or membrane of bored hole (s) are the rate limiting factors for release of drug; since any variations in boring of the hole, accomplished with a laser device, can have a substantial effect on release characteristics. Most of the orally administered osmotic systems, are of this variety e.g. OROS (Acutrim) by Alza Corp. Inc. A variation on this theme is an osmotic system of similar design without a hole. The building osmotic pressure causes the tablet to burst, causing the entire drug to be rapidly released. This design is useful for drugs that are difficult to formulate in tablet or capsule form.
The osmotic systems are advantageous in that they can deliver large volumes. Most important, the release of drug is in theory independent of the drug’s properties. This allows one dosage form design to be extended to almost any drug. Disadvantages are that the systems are relatively expensive and are inappropriate for drugs unstable in solution.
V) ION-exchange SYSTEMS:
Ion-exchange systems generally use resins composed of water-insoluble cross-linked polymers. These polymers contain self-forming functional groups in repeating positions on the polymer chain. The drug is bound to the resin and released by exchanging with appropriately charged ions in contact with the ion-exchange groups.
The rate of drug diffusing out of the resin is controlled by the area of diffusion, diffusional path length and rigidity of the resin, which is a function of the amount of cross-linking agent used to prepare the resin. This system is advantageous for drugs that are highly susceptible to degradation by enzymatic processes, since it offers a protective mechanism by temporarily altering the substrate. This approach to sustained release, however, has the limitations that the release rate is proportionate to the concentration of the ions present in the area of administration. Although the ionic concentration of the GI tract remains more or less constant, the release rate of drug can be affected by variability in diet, water intake and individual intestinal content.
An improvement in this system is to coat the ion-exchange resin with a hydrophobic rate-limiting polymer, such as ethyl cellulose or wax. These systems rely on polymer coat to govern the rate of drug availability.
vi) PRODRUG APPROACH:
The applications of the classical pro-drug approach in the design of oral sustained drug delivery forms has been limited due to various toxicological considerations. However, theophylline, a fairly water soluble compound with good bioavailability having short biological half life and narrow therapeutic range (10 - 20 um /ml in plasma) when given orally but makes plasma concentration monitoring essential. In an effort to overcome these shortcomings, several sustained release products of theophylline have been designed.
Tomorrow, we discuss further on the other types of CR DDS.
For expert opinion on formulation development, please contact me at 1-514-743-5159 or email at drshrutibhat@gmail.com . My other blog that might be of interest- www.QA-Expert.com